Welding miracle pencil instead of arc electric welding

Imagine a tool that could fuse metal together without requiring a large, hot welding machine. The miracle pencil for welding is this tool. In contrast to conventional arc electric welding, which necessitates high voltage and expert handling, the welding miracle pencil provides professionals and amateurs with a more convenient and approachable option.

Through a chemical reaction, the welding miracle pencil joins metals at the molecular level. It’s easy to use and doesn’t require a lot of protective gear or training. Because of this, it’s the best option for small projects and fast repairs where traditional welding might be too complicated or excessive.

Its portability is an additional important benefit. The welding miracle pencil’s small size makes it convenient to carry and use in confined or difficult-to-reach areas. This adaptability creates new opportunities for on-site maintenance and repairs, particularly in locations where bringing in large machinery is impractical.

A flexible and effective substitute for arc electric welding, the welding miracle pencil can be used for a variety of tasks, including home repairs, auto repairs, and artistic metalworking projects. Its portability, efficacy, and simplicity of use make it a groundbreaking instrument in the metalworking industry.

Pencil characteristics and scope

Solder-welding, also known as thermal pencils or rods, is a small, 17-centimeter-long cylindrical product. The pencil has an exothermic mixture based on welding flux and a metal rod that functions as solder, representing the burned shell. Such a device helps you solder and cut metal; all you have to do is light it on fire to get the job started. The typical weight of a pencil is not more than 80 g, its melting temperature is 2900 degrees, and its combustion time is around 30 seconds.

These are some of the uses for welding rod:

• temporary auto repair;
• restoration of the integrity of vertical and horizontal seams in extreme conditions;
• fast welding of copper wires;
• repair of pipes, radiators;
• Settling chips.

Operating principle

The oxidation of iron and aluminum causes an exothermic reaction to start when the compressed flammable composition is ignited, releasing copious amounts of heat. Iron is restored from oxide when the metal melts back into a liquid and fills in all of the chips and fissures. In this reaction, aluminum acts as a flux, interacting with oxygen to prevent the melt from reoxidizing. Oxygen assists in maintaining a steady flame that cannot be extinguished until the rod burns out on its own. This makes it possible to use a welding pencil in even the most challenging situations.

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Varieties of pencils

Different thermal rods that are classified into different groups based on their intended use are available for purchase:

1. "Extrapike". Used for welding thick plastic, enameled products and aluminum. Allows you to make a pile of materials, restores the enamel layer.
2. "Nanopike". This type of pencils instead of aluminum contains magnesium in the composition. It is designed to work with the most tight materials.
3. Oksal. Quickly filled, can be used in any conditions. It is considered universal.
4. "Extreme". Suitable for all metals and thick plastic. The finished seam will be strong, almost not distinguishable from the welded.

Advantages and disadvantages of the use of a welding pencil

The following are some advantages of thermal rods to be aware of:

1. For welding, you do not need to buy or rent a welding machine, look for a power grid nearby. It is enough to have matches or lighter in stock.
2. The pencil will not take an extra place, you can take it with you on any campaign, a trip where it can come in handy.
3. Repair of metal products can be carried out on the street and at home, in field and even extreme conditions. The rod is suitable for working with wet surfaces.
4. You do not need special skills to use the product, only a minimum of time. After a couple of minutes, the weld will be ready.
5. The connection is durable, sealed, in some cases it may not serve as a temporary, but a constant measure.
6. The price of the product is quite affordable. Usually it does not exceed 150-200 rubles.

Among the drawbacks are that the pencil burns for only 0.5 minutes, and it can only be used with very thin metals (less than 0.4 cm). Additionally, a complete repair must be performed afterward.

For what metals is suitable

The welded rods can be used to weld aluminum, cast iron, steel, and steel alloys. They perform well when working with thick plastic and copper alloys, such as brass and bronze.

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Application rules

In order to ensure a high-quality outcome, the site must be well prepared before work begins. The damaged area is cleared of combustible materials, dust, dirt, igniting compounds, and oil refinement.

The surface is degraded right before processing. When various pieces are fused together, vices or clamps are ready for a dependable fixation right away.

Horizontal seam

A plate made of any material that cannot burn, such as asbestos, gypsum, concrete, or brick, is placed beneath the future weld. Wood, plywood, and other combustible materials are not appropriate for use as a substrate. If not, they literally flare up due to the incredibly high temperature at the point of adhesion. Following the completion of the subsequent tasks:

• Bend the edge of the packaging of the rod;
• Fill the internal contents of the pencil so that it becomes loose;
• Apply the end of the rod to the junction of the joint, apply the molten mass in circular motions;
• After 3 seconds, they level the seam, giving it the desired shape;
• give the product to burn out or dip in snow, water.

Vertical surfaces

The so-called welding regiment will be required in order to work with vertical and inclined bases. Clamps are used to secure it below the 0.5 cm suture line, preventing the melt from dripping.

Cutting metals

Metal sheets and rods are cut with a thermal pencil. They are followed very slowly along the future section’s line after ignition. In this instance, using the substrate is not necessary.

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By providing a straightforward, portable substitute for conventional arc electric welding, the "Welding Miracle Pencil" is completely changing the way that people approach welding. With the ease of use of a pencil and the ability to quickly and effectively bond metal, this innovative tool is accessible to both professional welders and do-it-yourself enthusiasts. The Welding Miracle Pencil is revolutionizing the industry by offering a portable repair and project solution without the need for large tools or intensive training.

Safe use rules

Although using the device is very easy, careful attention to safety precautions is needed:

1. You can not breathe in pairs that are formed during the welding process. They are harmful to the body.
2. It is important to reliably protect yourself from injury – put on glasses or a welder mask, dense mittens or canvas ends, strong clothes and shoes. There should not be open skin areas.
3. Any combustible, flammable objects, liquids, materials must be removed from the workplace.
4. You can’t weld the weight. Products should lie or be reliably fixed in the vice.
5. When ignoring, you need to hold the rod tightly. You can’t walk with a burning rod on a workshop.
6. The rod should be put in a prepared bucket with water or sand. It is permissible to leave it for burning on a concrete floor. In any case, you need to trace until the pencil is completely burned and cool.

Popular pencil manufacturers

The following brands’ welding rods are the most widely used:

1. New Formula Thermal Pencil, which is implemented in many construction and household stores. Allows repairs at any time of the year, in a wide temperature range. It’s easy to work with him, for this you only need to carefully read the instructions.
2. "VELD FORS". Under this brand, various pencils are produced, forming a strong and reliable welded seam. Products differ in the basis of the soldering mixture.
3. "Extreme Extramome". Ideal for quick repair of tanks, pipes, radiators, allows you to solve the problem in 5 minutes.

An incredible invention that provides a less complicated option to conventional arc electric welding is the welding miracle pencil. It is simple to use and eliminates the need for lengthy training and safety measures that come with traditional welding techniques. This opens it up to a wider audience, including do-it-yourselfers and those in need of making urgent repairs around the house or in the field.

The welding pencil’s portability is one of its best qualities. The pencil is small and light, which makes it easy to carry and use in confined or difficult-to-reach areas, in contrast to large welding equipment. This ease of use does not compromise its efficacy, as the pencil can form robust and long-lasting bonds on a variety of substrates, such as ceramics, metals, and polymers.

The decrease in safety hazards is an additional noteworthy benefit. Conventional welding entails high temperatures and intense light, necessitating cautious handling and protective equipment to prevent burns and eye damage. Because the welding pencil runs at lower temperatures and emits no toxic fumes or sparks, it improves user safety and reduces the need for specialized protective gear.

To sum up, the welding miracle pencil is a unique, easy-to-use instrument that makes welding more accessible to a wider audience. Without the difficulties and risks involved with conventional welding techniques, it enables quick and secure repairs. Regardless of your level of experience, this tool can help you save time and effort while producing trustworthy results.

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