Because of its special qualities, paint KO-42 is a preferred option across a range of industries. This silicone-based paint is particularly noteworthy for its superior heat resistance, which makes it perfect for uses where elevated temperatures are an issue. It is frequently utilized in locations where surfaces are subjected to intense heat, such as factories, refineries, and power plants.
The fact that KO-42 paint can tolerate temperatures as high as 500 degrees Celsius is one of its main advantages. This makes it ideal for coating pipes, equipment, and metal structures that must withstand high temperatures without deteriorating. Furthermore, KO-42 provides excellent resistance to chemical exposure and weathering, guaranteeing the surfaces it covers will remain protected for an extended period of time.
Although KO-42 paint application is simple, there are a few steps that must be followed precisely to guarantee best results. It is essential to properly prepare the surface; it must be dry, clean, and devoid of contaminants or rust. Depending on the size and shape of the area that has to be painted, the paint can be applied with a brush, roller, or spray. It’s crucial to adhere to the manufacturer’s recommendations regarding coat requirements and drying times.
To sum up, KO-42 paint is a robust and adaptable choice for shielding surfaces from extreme heat and weather. It is a dependable option for many industrial settings due to its robust properties and ease of application.
- Description of the material
- Areas of application
- Differences of KO-42 from KO-42T
- Technical specifications
- Preparation for application
- Instructions for the use of paint
- Packaging, transportation, storage
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Description of the material
Environmentally friendly paint with anti-corrosion qualities is called Emal K-42. When surfaces need to be shielded from moisture and rust while being in contact with food items, enamel is frequently utilized. The material is produced in 1, 15, and 50 kg containers, with each kilogram costing roughly 300 rubles. Co-42T material is a subtyping that shares similar areas of application and technical characteristics.
Zinc powder, ethylcate binding components, copolymers of vinyl chloride, vinyl acetate, and plasticizers make up the composition of the two-component material. The paint is a matte gray color. The material doesn’t release any hazardous compounds into the liquid, is waterproof, and can withstand high humidity or submersion in water. Paint can be applied even at -30 degrees below zero, as the product is resistant to short-term temperature fluctuations between -60 and 300 degrees.
Areas of application
The materials’ description and application area are specified in the instructions. KO-42, KO-42T provides a human-safe coating that is resistant to corrosion, which is why the material is used for the following applications:
- protection of tanks, tanks, barrels for storing drinking water;
- applying on containers for storing and transporting products, food fluids and raw materials.
Utilizing cold zinc for the material’s application enables us to safeguard river and maritime vessels that are currently being built. Even at high temperatures, this technique aids in preventing contact with the base. This enables you to stop chemical pollutants from escaping.
Differences of KO-42 from KO-42T
Heat resistance is the primary distinction. The enamel KO-42T is most frequently used to paint hot drinking water supply pipes because of its long resistance to temperatures as high as +100 degrees. When contact with either warm or cold water is anticipated, Emal K-42 is typically utilized.
Technical specifications
The following technical attributes should be present in both of these materials, per the available certificates of conformance:
- The coating is gray, matte, without extraneous inclusions, even, smooth;
- viscosity according to the Viscimim of the BI-4 at a temperature of +20 degrees-18–32 C;
- The proportion of the dry residue is 68–72%;
- drying time to the degree of 3 at +20 degrees – 20 minutes;
- adhesion of the film – 1 point;
- elasticity on the bend – 3 mm;
- strength during impact according to the U-1-50 cm device;
- resistance to the direct effect of water at +20 degrees – 96 hours;
- layer consumption – 250–330 g/sq. m;
- layer thickness – 30–40 microns;
- The number of layers is 4.
Ethyl alcohol is added to paint in a volume equal to 5% of the mass of paint as a solvent. The coating will function for at least three years, provided that the requirements for applying and completing four layers are met. At room temperature, the paint will remain viable for six hours following the connection of the powder with the base.
Boilers, exhaust systems, and industrial machinery are just a few examples of the metal surfaces that Paint KO-42’s adaptable, heat-resistant coating is perfect for shielding from high temperatures. KO-42 is well-known for its toughness and ability to withstand corrosion, which guarantees reliable operation even in challenging conditions. To apply this paint, follow these simple steps: prime the surface, apply the primer, and carefully coat the area. This ensures the best possible adhesion and protection. Users can achieve a dependable, high-quality finish and increase the longevity of their equipment by adhering to the recommended procedure.
Preparation for application
Sandpaper or sandblasting are used to remove old coatings, rust, mud, and oil from metal surfaces. If required, apply xylol after toluene has weakened the surface. This should be completed and left for no longer than six hours before staining.
Additionally, the material must be ready. To do this, slowly and in portions, one part of the base is connected to two parts of zinc powder, interfering with the last. The paint is thoroughly blended to achieve a consistent texture. After that, you should give it 30 minutes for the air bubbles to go away. If alcohol is not available, acetone can be used to bring the material’s viscosity to the desired level. Like alcohol, acetone is present in trace amounts—up to 5%.
The application process can be carried out using the pneumatic spraying method, which requires a working viscosity of 17–25 from. When using a brush and roller, the viscosity should be between 25 and 35 s.
Instructions for the use of paint
Only after the surface has completely dried can staining be done. Operating temperatures range from +15 to +40 degrees, with up to 80% humidity. When pneumatic pollination is used, the apparatus’s nozzle should be placed 10–20 cm from the base, have an air pressure of 1.5–2.5 kgf/sq. cm, and have a diameter of 1.8–2.5 mm. Usually, the brush is only used to stain areas that are difficult to reach, ends, edges, and seams.
Three to four cross layers are painted on the base, and the intermediate driers are left at room temperature for 20 to 30 minutes. The drying process takes two to three times longer in negative temperatures. After seven days, complete polymerization and the emergence of all protective qualities are accomplished. The goods can only be used after the specified amount of time.
Packaging, transportation, storage
GOST 9980-4 applies to markings, while GOST 9980-3 governs packaging. The tool is transported in designated containers that are appropriately marked, and it falls under the third category of hazards. Every mode of transportation—air, rail, water, and road—is employed. One year from the date of release is the shelf life. Keep paint in an airtight container at a temperature between -50 and +40 degrees, shielding it from moisture and sunlight.
| Areas of Application | Properties and Procedure for Applying Paint KO-42 |
| Industrial Equipment | Provides high-temperature resistance. Clean the surface, apply primer, and then paint KO-42 in two layers with a brush or spray. |
| Metal Structures | Excellent corrosion protection. Remove rust and old paint, apply a primer, and then paint KO-42 in two coats, allowing drying time between coats. |
| Pipelines | Resistant to chemicals. Ensure the surface is clean and dry, apply a primer, and then paint KO-42 in multiple layers for best results. |
| Automotive Parts | Durable and weather-resistant. Sand the surface, clean thoroughly, apply a primer, and then paint KO-42 with a spray gun in two thin layers. |
Paint with KO-42 formula is a dependable and adaptable choice for a wide range of uses. Because of its special qualities, which include durability and heat resistance, it can be used in the automotive, industrial, and even some home applications. Because of its resistance to high temperatures, it is particularly helpful for surfaces that are subjected to extreme heat.
If you follow the correct procedures, applying KO-42 paint is simple. Making sure the surface is dry and clean before you start is crucial. The best results are aided by appropriate application techniques, such as choosing the appropriate brush or spray method. Always give yourself enough time to dry between coats for a glossy, long-lasting finish.
All things considered, KO-42 paint provides a mix of durability and pliability to suit a range of requirements. This paint offers a durable and robust solution for safeguarding machinery, cars, and other surfaces. You can optimize its advantages and guarantee long-term performance by comprehending its characteristics and using it appropriately.
