Specialty coatings like KO-174 and KO-198 are frequently used in both home and commercial settings. These enamels are renowned for their exceptional resilience to abrasive environments, durability, and adaptability. For optimal results, it is crucial to comprehend the properties and application of these enamels, whether you are protecting household items, machinery, or metal structures.
The primary characteristics that set KO-174 and KO-198 enamels apart are their resistance to heat, protection against corrosion, and durable finish. Because of its remarkable resistance to heat, KO-174 is especially valued for surfaces that are subjected to heat. However, KO-198 is well known for having an exceptional level of corrosion resistance, which guarantees that metal surfaces will not rust or deteriorate over time.
To ensure optimal performance, applying these enamels calls for meticulous preparation and adherence to particular techniques. To encourage strong adhesion, the surface needs to be thoroughly cleaned and primed. Techniques for application can differ, but two popular approaches are spraying and brushing. There are best practices specific to each method that should be adhered to, such as keeping the proper distance when spraying or making sure your brush strokes are even when brushing.
Users can optimize the protective and aesthetic advantages of KO-174 and KO-198 enamels by being aware of their distinct qualities and the appropriate ways to apply them. These enamels offer a dependable solution for a variety of coating needs, whether for use on automotive components, industrial machinery, or common household items.
The multipurpose enamels KO-174 and KO-198 are extensively utilized due to their superior heat resistance, longevity, and shielding capabilities. These enamels are applied with ease, guaranteeing a resilient and smooth surface on a range of surfaces, from everyday objects to industrial machinery. They are perfect for demanding applications because of their special qualities, which include resistance to high temperatures and adverse environmental conditions. This article examines the key features of these enamels, describes the technology underlying their use, and offers helpful advice for getting the best possible results.
- The appointment of enameli KO-174, KO-198
- Characteristics of funds
- Surface preparation
- Preparation of the material
- Staining technique
- Safety requirements
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The appointment of enameli KO-174, KO-198
The facade atmosphere enamel KO-174 is applied to a variety of structures, buildings, concrete products, and asbestosenta in addition to being used to decorate building facades. Additionally, painting machines, building equipment, and equipment can be made with this material. Paint is resistant to atmospheric conditions, so you can use it even in the bitterly cold Far North.
Because KO-174 uses premium pigments, it produces a coating that has a pleasing appearance. The resulting film’s characteristics are as follows:
- Excellent clutch with surfaces.
- Water resistance, impermeability for moisture.
- Frost resistance (up to 90 cycles of frost with defrosting).
- Thermal resistance is the ability to withstand temperatures up to +150 degrees.
- Lack of burnout under the sun.
Depending on the dye added, various colors of the product are produced. Shades of gray, blue, white, black, and green are possible. There are certificates of conformance for every batch.
The silicon used in Emal KO-198 is intended for different uses. According to the description, it is employed to shield the metal from chemicals and the effects of mineral groundwater:
- saline solution;
- nitric acid;
- of hydrochloric acid;
- sulfuric acid and t.D.
These qualities enable you to use this material to paint tanks, containers, tanks, and equipment used in the production of chemicals. Because of the product’s resistance to frost and corrosion, it is used on railroad platforms, bridges, reinforced concrete supports, and foundations. It is possible to use enamel in hot, tropical climates. The paint comes in red, brown, blue, yellow, black, white, and gray colors.
The appointment is the primary distinction between these hues. The second is meant to shield the metal from the action of aggressive substances and can withstand the work in a hot climate, if the first is used in cold climates for painting facades and structures. Both funds are created in compact, heavy-duty containers that can hold up to 50 kg.
Characteristics of funds
Each enamel, whose technical specifications are listed below, dries to a lovely, even film that is homogeneous and devoid of extraneous inclusions. The table provides additional technical specifications for enamels.
Index | KO-198 | KO-174 |
---|---|---|
The share of non -volatile components | thirty% | 50% |
Viscosity by viscometer ZA-4 at +20 degrees | 15-30 p | 20 p |
Drying up to 3 degrees at +20 degrees | 20 minutes | 1 hour |
Hardness on the device TML | 0.3 u.e. | 0.3 u.e. |
Film strength when hit | 50 cm | 40 cm |
Adhesion | 2 points | 2 points |
Heat resistance at +300 degrees | 5 o"clock | – |
Heat resistance at +150 degrees | – | 3 hours |
Consumption on m2 | 100–150 g/sq. m | 100-110 g/sq. m |
The thickness of the layer | 15–18 μm | Up to 40 microns |
The number of layers | 2-3 | 1-2 |
Working temperatures | –60 …+300 degrees | –30 …+150 degrees |
Surface preparation
It is important to properly prepare the surface before using any of the listed paints. It is cleaned of fat, oil, dust, dirt, and rust in order to accomplish this. Additionally, old paint is cleaned. Depending on the product’s dimensions, either manual processing or a sandblasting machine is used for the preparatory work. Only the rust converter can be used if the surfaces are operated at temperatures up to +100 degrees. After all work has been completed, any remaining rust spots should be treated with a converter once more and thoroughly rinsed.
After completing the preparatory step, the base is completely dried and cleaned with degreasers (solvent, xylol). If the products are in an open area, this should be done six hours before painting; if they are indoors, it should be done a day later.
Preparation of the material
With the meshka, a wand, the enamel KO-174 is thoroughly mixed until the mass is homogeneous and free of sediment. After that, let the paint sit for ten minutes to allow the air bubbles to pop. The viscosity ought to vary based on the mode of application:
- for a roller, brush – 25–35 s;
- for spray gun – 17–25 s.
Solvents, xylol by 30% or less, are added if the viscosity is exceeded. The material is tightly closed during painting breaks, mixed once more, and allowed to stand for ten minutes.
The application technique and working viscosity of the enamel KO-198 are different from those of the previous one. It should have a viscosity of 12 to 20 seconds when applied with a spray gun. For breeding, the same solvents are employed. The remaining steps in the material preparation process are the same.
Staining technique
Using a roller or brush, pneumatic pollination is used to apply enamel KO-174. At least two layers of staining are applied, and the working temperature is between -30 and +40 degrees with a maximum humidity of 80%. Make sure the temperature is at least three degrees above the dew point if it is below that. When using a spray gun, a tool with a 1.8–2.5 mm nozzle is selected, the pressure is adjusted to 1.5–2.5 kgf/sq. cm, and the distance to the base is 20–30 cm.
Usually, a brush is used to paint the edges, ends, and seams. The metal must be stained in cross layers, with each layer needing to dry for 30 to 120 minutes, and the level of drying being monitored "for the cast." The drying time is increased by two to three times in below-freezing temperatures. The foundational materials are painted in three layers, with a two-hour drying time between each coat. Any surface requires at least 24 hours to fully dry.
There are not many variations in staining methods for Emal Ko-198. The only application technique that differs is the use of a spray gun (pneumatic spraying). parameters for temperature, humidity, and spray gun settings. Use the dipping method if the product is small. Only difficult-to-reach areas should be stained using the roller and brush. Additional crucial information regarding the work process:
- Metal products are painted on 2-3 cross layers, each is dried for 20 minutes, the final one is 4 hours at a temperature of +20 degrees, humidity up to 65%.
- The coating dries to the degree of 3 for 4 hours, completely polymerizes and hardens in 24 hours.
Safety requirements
Due to the solvents in their composition, both varieties of enamels are hazardous. The latter fall under the category of third hazards. Painting projects are best completed outside or with good ventilation. Gloves and respirators are required for workers. Gas masks should be worn when staining surfaces in pits, wells, and closed spaces.
Since enamel is flammable and easily ignited, it is crucial to shield it from heat and open fire. It is strictly forbidden to smoke close to the place of employment, and there should be tools available for putting out fires in the working area. Emalls are kept in storage between -40 and +40 degrees.
Enamel Type | KO-174 | KO-198 |
Application | Used for protection of metal surfaces from corrosion and weathering. | Designed for protective and decorative coatings on metal, concrete, and other materials. |
Properties | Resistant to high temperatures, weather, and moisture. | High resistance to chemicals, heat, and weather conditions. |
Application Technology | Apply in 1-2 layers on a clean, dry surface, using a brush, roller, or spray. Allow to dry between coats. | Apply in multiple thin layers on a clean, prepared surface, using a brush, roller, or spray. Ensure each layer is dry before applying the next. |
The protective coatings enamels KO-174 and KO-198 are renowned for their remarkable resistance to weathering, chemicals, and high temperatures. They are adaptable and long-lasting options. These characteristics make them perfect for usage in industrial settings where surfaces are subjected to severe weather. Both enamels provide a sturdy barrier that lasts and preserves the integrity of the materials they coat.
These enamels have an easy-to-follow application procedure, but it is essential to get the best results. In order to ensure the best adhesion, surface preparation is an essential step that involves thorough cleaning and priming. Depending on the needs of the project and the complexity of the surface, the enamels can be applied conventionally by rolling, brushing, or spraying.
Newer enamel formulations with enhanced performance characteristics, such as KO-198 and KO-174, are the result of technological advancements. These improvements improve finish quality and ease of application in addition to prolonging the coatings’ lifespan. These enamels are ideal for a variety of uses, ranging from outdoor structures to industrial machinery, due to their resistance to extreme temperatures and chemical exposure.
To summarize, the resilience and protective qualities of enamels KO-174 and KO-198 make them stand out. To fully utilize their potential and keep surfaces safe from the rigors of industrial use, proper application techniques are necessary. Through comprehension and application of these enamels, users can substantially improve the resilience and aesthetics of their projects, guaranteeing long-term advantages and lowering maintenance requirements.